Long tube headers, which Primary size is 'best'?

03Sssnake

TK-421
Established Member
Joined
Dec 9, 2002
Messages
40,710
Location
not at my post...
I have never installed a set of pypes, have done ARH and JPC headers, so I can't personally speak for the fitment on the pypes. Though from what I have read some guys have to shim the drivers side motor mount with a washer or two to clear the steering shaft. I can already tell you Shaun prefers the Kooks Longtubes/Midlength design, especially if you plan to run E85. The upstream O2 bung position is the best of all the longtubes out there, should not have any issues burning up O2s on E85.
 

Shaun@AED

Well-Known Member
Joined
Jul 13, 2005
Messages
2,253
Location
CA
Below is a dyno graph of the difference between 1 &3/4 headers vs 1 &7/8th. Different cars, but same setup on the fuel with the same timing and fueling, the only difference is the Primary diameter (same brand headers).

The smaller diameter primaries made 30+ TQ more down low and did not restrict top end power.
1%20amp34%20vs%201%20amp78_zpsuikxox1r.jpg
 

Mark Aubele

Member
Established Member
Joined
Aug 12, 2014
Messages
119
Location
Pittsburgh
Maybe Shaun will chime in with his thoughts on these headers.

Fittament wise, how are the Pypes headers?

Mine fit perfectly, but the x-pipe with the flex pieces constantly hit the ground, and the O2 position kills sensors. Had to relocate, and still am replacing them every 10 races or so. Will go with Kooks at some point. Spend the money now, wish I had.
 

DSG2003SVT

Gray only, please
Established Member
Joined
Apr 28, 2005
Messages
2,904
Location
DFW, TX
Thanks, Shaun. That's a huge chunk of power down where you feel it in every day driving. For an NA Coyote, looks like 1-3/4 is where it's at.
 

CPRsm

Active Member
Joined
Feb 3, 2009
Messages
4,400
Location
San Diego, Ca
Below is a dyno graph of the difference between 1 &3/4 headers vs 1 &7/8th. Different cars, but same setup on the fuel with the same timing and fueling, the only difference is the Primary diameter (same brand headers).

The smaller diameter primaries made 30+ TQ more down low and did not restrict top end power.
1%20amp34%20vs%201%20amp78_zpsuikxox1r.jpg

Makes sense. A smaller tube is easier to get to seal w a smaller exhaust pulse, and create vacuum behind it at a lower rpm. A larger tube will take more rpm and mass thru the tube before it creates that seal.
 

talonderiel

Member
Established Member
Joined
Jan 30, 2016
Messages
36
Location
Palm Harbor
let us know if we can assist you at all

beef
513-478-1965

Thank you, Beefcake. Once I have a better idea of when I will be home to do the work, I will see about reaching out to you. Right now I'm pricing shopping AM, CJPony, Lethal, and Kooks for prices. I'm trying to do a CJ mani, cai (RevAuto or FRPP), TB, Headers, H-pipe, Over-Axle w/o Resonators (Lethals?), GT500s and MGW shifter. Figured that would make for a great stage 1&2 of my build.

Stages 3-5 would be CJ cams, 302R heads, OPG, Crankshaft gear/sprocket, and then suspension. :burnout:

Below is a dyno graph of the difference between 1 &3/4 headers vs 1 &7/8th. Different cars, but same setup on the fuel with the same timing and fueling, the only difference is the Primary diameter (same brand headers).

The smaller diameter primaries made 30+ TQ more down low and did not restrict top end power.
1%20amp34%20vs%201%20amp78_zpsuikxox1r.jpg


Shaun@AED.... So, 1 3/4' would give a better torque in the lower RPM range. With my build above, would this would be the more optimal set for a DD, with limited drag/track time (3-4 times a year max)?
 

Shaun@AED

Well-Known Member
Joined
Jul 13, 2005
Messages
2,253
Location
CA
I'm trying to do a CJ mani, cai (RevAuto or FRPP), TB, Headers, H-pipe, Over-Axle w/o Resonators (Lethals?), GT500s and MGW shifter. Figured that would make for a great stage 1&2 of my build.

Stages 3-5 would be CJ cams, 302R heads, OPG, Crankshaft gear/sprocket, and then suspension. :burnout:




Shaun@AED.... So, 1 3/4' would give a better torque in the lower RPM range. With my build above, would this would be the more optimal set for a DD, with limited drag/track time (3-4 times a year max)?

With big cams you will lose so much power under 4000 - 5500 (depending on the cams and how you install them) I'd imagine you'd want to keep as much low end power as possible.
Since the smaller 1 &3/4 are NOT a restriction in these all motor applications, my answer should be obvious.

Actually I am curious how the 1&5/8th Kooks would perform compared to the 3/4 and 7/8th now....
 

rustang1

Member
Established Member
Joined
Apr 9, 2009
Messages
146
Location
Bama
With big cams you will lose so much power under 4000 - 5500 (depending on the cams and how you install them) I'd imagine you'd want to keep as much low end power as possible.
Since the smaller 1 &3/4 are NOT a restriction in these all motor applications, my answer should be obvious.

Actually I am curious how the 1&5/8th Kooks would perform compared to the 3/4 and 7/8th now....[/QUOTE]

I read about a Coyote Stock build and they were going to use the 15/8ths Kooks.
I wonder if any current Coyote Stock teams run them or have tested them?
 

talonderiel

Member
Established Member
Joined
Jan 30, 2016
Messages
36
Location
Palm Harbor
With big cams you will lose so much power under 4000 - 5500 (depending on the cams and how you install them) I'd imagine you'd want to keep as much low end power as possible.
Since the smaller 1 &3/4 are NOT a restriction in these all motor applications, my answer should be obvious.

Actually I am curious how the 1&5/8th Kooks would perform compared to the 3/4 and 7/8th now....

Thank you, Shaun@AED. I appreciate the info here and on all the other forums I've seen your name. This is my first time going deeper than the intake manifold and full exhaust.

This new still has a lot to learn!
 

Eng90

Member
Established Member
Joined
Mar 3, 2014
Messages
179
Location
Kuwait
brand wise comparison ... is there going to be difference shown in the powerband ?
 

Shaun@AED

Well-Known Member
Joined
Jul 13, 2005
Messages
2,253
Location
CA
brand wise comparison ... is there going to be difference shown in the powerband ?

Yes, absolutely.

The negative pressure pulse of the exhaust gasses should be at the exhaust valve when it is open on the next combustion cycle during the overlap phase in order to pull more exhaust thru the chamber and increase power output. The Length of the primaries determines the RPM at which this 'boost' in airflow thru the chamber will occur. The shorter the primary, the higher in the RPM band at which this will occur, the longer the primary the lower in the RPM band.

We've found via testing that the Kooks midlength headers have a boost in power around 6700-6800RPM. Longer primaries like ARH, Pypes, SW, and others give power boosts at much lower RPM's. With Cam timing changes we can move this RPM to some degree, but not much. Primary diameter can affect this as well if the gases slow down significantly due to the larger tube they have to fill. Slower exhaust gasses = lower RPM at which the negative pressure at the valve will occur, and it could also negate much of the effect of the negative pressure if the gasses slow down too much to fill the primary. IE, you CAN go 'too big' and hurt performance.

Basically the Shorty headers available are a bit too short for boosting power in the usable RPM range of these engines, and the long tube headers are so long they give benefits to mid range torque. The Kooks seem to be the best fit overall, although they are not perfect IMO.
 

Users who are viewing this thread



Top