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Old 03-28-2009, 10:26 PM   #1 (permalink)
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Thumbs Up F1A 8-rib Build Thread

Ok, I've had a few fellow Mach owners ask for updates on the build so I thought it'd be helpful for anyone's future reference to have a build thread. Please direct all questions in this thread and not through PM in order to keep the discussion alive.

To start things off, my motor is already built: 9cc pistons (9.5:1 CR) and I have enough fuel to feed a bonfire. Some of you know I used to have TT's so I just had to swap power adders, basically. So, the run down of the setup is:

- Built Motor (stock heads/cams/intake/TB)
- Dual -6an fuel line, GT pumps, dual FPDM's, FORE rails and FORE hat.
- Bassani mid-lengths, Bassani catted X, Borla Stingers
- F1A w/ RR 4.15 pulley, stock-sized crank pulley (~14 psi) ...for now.
- Procharger 3-core intercooler
- BGG 8-rib setup

Now, let's get to the progress!

BGG 8-rib setup installed.


Intercooler mocked up.


I bought a D1 kit used, but it was missing some pieces unfortunately; made a bracket for the top intercooler mount.


Size comparison (can of tuna is an inside joke with a buddy at work).


Blower pulley installed. Apparently, Procharger provides a step washer to rest on the shaft inside the pulley ...I didn't have that. So, I made an aluminum bushing, then put a good sized washer and a lock washer under the head of the bolt (not shown).




Mocked up in the car. The spacers BGG provided to realign the supercharger were NOT enough. I had to use about 6 washers on the top left mount, 7 washers on the bottom left mount, and 4 washers on both sides of the blower idler pulley; otherwise, I'd be smacking my alternator.


Blower is not bolted up in this pic, so don't reference this for alignment!


I have a nice interference issue with the temp sensor connector. The rubber elbow I have is for a P1/D1 setup. I need to find a shorter radius elbow.






...massive.


Enclosed race bypass valve (which I will run open for a while).




I will be updating this thread as I progress through the build ...stay tuned.
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Last edited by speedofsound; 05-16-2009 at 02:17 PM.
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Old 03-28-2009, 10:49 PM   #2 (permalink)
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Damn dude, looks awesome, how much power you expecting?
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Old 03-28-2009, 10:50 PM   #3 (permalink)
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Nice build going on there. Don't you just love the lack of space once that head unit is in place??? I originally had a P1SC but bought a P1SC-2 on a good deal. The new blower actually sticks out a bit more now. I bought a Anderson Power Pipe but I am going to have to modify my sensor as well before I can install the pipe. I know Vortech supplies a bracket in their kit for relocating this but it should be easy to make a custom bracket!
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Old 03-28-2009, 11:17 PM   #4 (permalink)
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Nice man. The F1A is no joke!
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Old 03-28-2009, 11:21 PM   #5 (permalink)
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Looks good Chris....I see what your talking about with the temp sensor. Fortunately i don't have that sensor on my year car. I wonder if you can relocate it somehow.
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Old 03-29-2009, 09:05 AM   #6 (permalink)
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Quote:
Originally Posted by 99MustangGTman View Post
Damn dude, looks awesome, how much power you expecting?
600+. I'll end up with a 4.0 pulley I think,

Quote:
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I know Vortech supplies a bracket in their kit for relocating this but it should be easy to make a custom bracket!
Quote:
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Looks good Chris....I see what your talking about with the temp sensor. Fortunately i don't have that sensor on my year car. I wonder if you can relocate it somehow.
Yeah, I think that is what I have to do; we'll see.
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Old 03-29-2009, 03:26 PM   #7 (permalink)
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looks awesome man! How many LB's of boost will the 4.0 pully bring you?
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Old 03-29-2009, 05:18 PM   #8 (permalink)
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looks awesome man! How many LB's of boost will the 4.0 pully bring you?
~16-17 psi.
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Old 03-29-2009, 09:00 PM   #9 (permalink)
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man you went with that puny little F1A?....pssshhh you shoulda went bigger hahahaha

damn SOS I CANNOT WAIT to see this finished product and some vids

How much HP are the boxers going to give you? and why not mount them on the DS instead of the PS.
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Old 03-29-2009, 09:01 PM   #10 (permalink)
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pull the sensor out and bend it around so that it hangs straight down then take a dremel to the fan shroud. That's what I did with my T trim. I think the vortech book even said to pull it out for fitment.
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Old 03-29-2009, 09:10 PM   #11 (permalink)
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Old 03-29-2009, 10:58 PM   #12 (permalink)
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why arent you going to run 20+ LB's of boost like brandon did...either way car is off the chain! What gear are you going to use?
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Old 03-30-2009, 01:02 PM   #13 (permalink)
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Quote:
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How much HP are the boxers going to give you? and why not mount them on the DS instead of the PS.
ANYTHING becomes rags in my garage. Pics/Vids will definitely be coming.

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pull the sensor out and bend it around so that it hangs straight down then take a dremel to the fan shroud. That's what I did with my T trim. I think the vortech book even said to pull it out for fitment.
Excellent picture. Thanks! Do you have a picture of where the temp sensor is currently mounted?

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why arent you going to run 20+ LB's of boost like brandon did...either way car is off the chain! What gear are you going to use?
Who's Brandon? I'm working my way up, running on pump gas only for now. 3.55's ...maybe some 4:10's if I am not satisfied.

Last edited by speedofsound; 03-30-2009 at 01:03 PM.
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Old 03-30-2009, 04:02 PM   #14 (permalink)
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ANYTHING becomes rags in my garage. Pics/Vids will definitely be coming.



Excellent picture. Thanks! Do you have a picture of where the temp sensor is currently mounted?



Who's Brandon? I'm working my way up, running on pump gas only for now. 3.55's ...maybe some 4:10's if I am not satisfied.
Mine hangs straight down then I zip tied it to the fan shroud.
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Old 03-30-2009, 04:11 PM   #15 (permalink)
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you should polish the blower before you get it completely mounted to the car. I spent a night polishing mine and it turned out pretty good.
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Old 03-30-2009, 05:24 PM   #16 (permalink)
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Quote:
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Mine hangs straight down then I zip tied it to the fan shroud.

you should polish the blower before you get it completely mounted to the car. I spent a night polishing mine and it turned out pretty good.
Thanks, this is really the one snag that is keeping me from mounting it in the car permanently. Oh and cutting out the fender hole for the powerpipe.

I thought about getting a polished headunit, but I didn't like the upkeep of it. I might change my mind later.
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Old 03-30-2009, 10:41 PM   #17 (permalink)
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Ya, I had to cut out a pretty large section for both my powerpipe and the pipe leading to my throttlebody to fit through. The stangs seem like a never ending project. I ordered a 2.9 reichard racing pulley today. Hopefully it will be my last power mod and then suspension, then done.
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Old 03-31-2009, 07:16 AM   #18 (permalink)
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Hopefully it will be my last power mod and then suspension, then done.
.......right.
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Old 03-31-2009, 11:08 AM   #19 (permalink)
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Nice!!! Can't wait to hear that monster!!
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Old 03-31-2009, 12:56 PM   #20 (permalink)
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Nice!!! Can't wait to hear that monster!!
+1
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Old 04-02-2009, 02:38 PM   #21 (permalink)
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idle videos and driveby vids now
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Old 04-02-2009, 08:21 PM   #22 (permalink)
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Old 04-02-2009, 08:46 PM   #23 (permalink)
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*** UPDATE ***

I've been trying to solve the fan temp sensor clearance issue this week ...and well ...problem solved. I solicited the help of my father's fabrication skills and this is what we came up with. I might have to drop the temp at which the fan kicks on because its on the opposite side of the radiator, but we'll see.

There is a U-shaped plate that is welded to the housing. This allows the sensor to be fastened with sheet-metal screws. The housing is riveted with aluminum rivets to the fan shroud. More pictures to come with it installed once everything else goes on.








I took the intake off and drilled/tapped for the race bypass vacuum source.




Now that the main kinks are ironed out, this weekend should see some serious assembly.

Last edited by speedofsound; 05-16-2009 at 02:20 PM.
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Old 04-03-2009, 01:53 AM   #24 (permalink)
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hey SOS...on your downtime you should make a trip to NY to help me install my LT's. since you're good with these cars and all hahahahaha.
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Old 04-03-2009, 02:31 AM   #25 (permalink)
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What made you go with the F1A setup and ditch the Twins?
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