Cam covers, AFCO, KB 2.2, 03 Cobra Installation Pictures - Some assembly req.!

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
Sanded the POR15 base coat and sprayed their Cast Aluminum color over it.

Halfshafts_Painted_4152017_ (1)2.jpg


Halfshafts_Painted_4152017_ (4)2.jpg
 

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
Powder coating is done and it came out great - by J&J Performance Powdercoating. Now it is time to start the reassembly!

I currently have the halfshafts silver, but I may change that to black.

IRS_Powdercoating1_4272017.jpg


IRS_Powdercoating2_4272017.jpg


IRS_Powdercoating4_4272017.jpg


IRS_Powdercoating5_4272017.jpg


IRS_Powdercoating6_4272017.jpg
 
Last edited:

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
A few more parts ready for installation.

Full Tilt Boogie Racing Rear 13" Lightweight Brake Kit
The kit reuses the stock calipers which coupled with the larger diameter rotors will have improved braking force.
Rear_Brakes_13inch_FTBR_1_5042017.jpg


Rear_Brakes_13inch_FTBR_2_5042017.jpg


Rear_Brakes_13inch_FTBR_3_5042017.jpg


Light enough to hold the rotor with two fingers
Rear_Brakes_13inch_FTBR_4_5042017.jpg


Rear_Brakes_13inch_FTBR_5_5042017.jpg


SVT Logo Inner Trunk Cover

I finally found a polished way to cover up the unfinshed inner stock trunk lid. This will look especially good during car shows. Thanks to Michelle Shamer for making these! You can look on Facebook Cobra groups as Michelle Shamer. On SVTP she is 03_cobra_chick
Trunk_Cover1_5042017.jpg
 
Last edited:

Deceptive

Muffin is my spirit animal
Established Member
Premium Member
Joined
Feb 10, 2011
Messages
13,558
Location
Nashville, TN
Where did you get that liner?

And since the calipers are the same, how does an increase in rotor size help? The footprint for the pad would not increase.


Sent from my iPhone using Tapatalk
 

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
The liner I got via a Facebook seller. You can look on Facebook Cobra groups as Michelle Shamer. On SVTP she is 03_cobra_chick.

Regarding the brake improvement due to a larger diameter, think of the reverse condition of a breaker bar. You apply the same force from your arm, but over a much larger moment arm than a short wrench so the higher torque you generate allows you to loosen high torque bolts.

Brake Torque (retarding) = Friction force from the caliper-pads x Moment arm (Approximately the Radius of the rotor) --> In actuality, the effective radius to the center of the pad area.

So lets say the caliper creates 1000 lb of force *11.6"/12/2 ft = 483 lb-ft of retarding torque for stock 11.6" rotor

AND

1000*13.5/12/2 = 541 lb-ft of retarding torque for the 13" rotor

12% better. But this kit is much lighter than stock which improves wheel control, vanes may be better at heat dissipation, etc. too.

________
Extra Credit
Then... you can sum up the wheel torques divided by the tire radius to calculate the force at the tire-ground interface that stops the car. Knowing road-tire friction you can estimate at what brake torque causes that tire to slip or lockup. Knowing the velocity and mass of the car and weight transfer, inertias, etc. you can calculate how long in time or distance the car takes to stop. Fun physics!
 
Last edited:

Deceptive

Muffin is my spirit animal
Established Member
Premium Member
Joined
Feb 10, 2011
Messages
13,558
Location
Nashville, TN
Is it the woman that makes the covers?

And thinks no of the brakes in that manner makes more sense. I was not getting past pad surface area.


Sent from my iPhone using Tapatalk
 

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
I am finally in the reassembly phase. The spindles and hub are all done. The a-arm bushings are installed as well as the Zerk grease fittings on each arm.

Hubsdone_5172017_ (1).jpg


Hubsdone_5172017_ (2).jpg


Hubsdone_5172017_ (3).jpg


Hubsdone_5172017_ (4).jpg


Hubsdone_5172017_ (5).jpg
 

MachME

2V Power
Established Member
Joined
Dec 29, 2005
Messages
5,896
Location
Z
on a 2 piece rotor, isnt there some wire method your suppose to do for protection againt the bolts backing out?
 

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
When I need a break from wrenching, I am also working on improving the battery cable + & -, adding a direct alternator ground, new terminals, etc.

The 1/0 and 4 AWG cables look great with heavy duty lugs, adhesive shrink wrap, lugs in the same orientation at each end. I am also using a more robust and efficient 200 Amp circuit breaker in lieu of a fuse.

New_1_0 and 4 AWD cables_5252017.jpg New_1_0 and 4 AWD cables_Close_5252017.jpg

200Amp_Circuit breaker.png
 
Last edited:

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
Getting there...

Control arms, spindles and hubs attached for checkout. All new fasteners throughout. Cleaned the differential inside and out. I used new gear lube to flush out contaminents after my cleaning and discarded it.
IRS_ControlArms_Assembled1_5252017.jpg


IRS_ControlArms_Assembled2_5252017.jpg

IRS_ControlArms_Assembled5_5252017.jpg

IRS_Diff_Cleanup3_5252017.jpg IRS_Diff_Cleanup6_5252017.jpg
 
Last edited:

sonicmach1

Active Member
Established Member
Joined
Jul 30, 2008
Messages
859
Location
IL
Polished my new Borla exhaust end sections that I bought back in 2009.

Resized_20170518_110413.jpeg

Preparing to put the Ford Racing Diff cover on. What a big difference versus the stock cap!
Stock_vsFord Racing_Diff_Cover_6052017 (1).jpg
Stock_vsFord Racing_Diff_Cover_6052017 (2).jpg
Stock_vsFord Racing_Diff_Cover_6052017 (4).jpg
 

Users who are viewing this thread



Top