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2nd Generation
Another Intercooler TSB question
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<blockquote data-quote="RIDE THE" data-source="post: 5821211" data-attributes="member: 38846"><p>Took a little bit of digging but here is the Recall if you are interested.</p><p><em></em></p><p><em>--------------------------------------------------------------------------------</em></p><p><em>OWNER NOTIFICATION PROGRAM</em></p><p><em>01B81 Certain 1999 and 2000 Model Year F150 Lightning Vehicles - Intercooler Replacement </em></p><p><em></em></p><p><em>--------------------------------------------------------------------------------</em></p><p> <em></em></p><p><em></em></p><p> <em></em></p><p><em>September 2001 </em></p><p><em></em></p><p><em>TO: All Ford and Lincoln Mercury Dealers </em></p><p><em></em></p><p><em>SUBJECT: Owner Notification Program 01B81 - Certain 1999 and 2000 Model Year F150 Lightning Vehicles - Intercooler Replacement </em></p><p><em></em></p><p><em>RE: Dealer Announcement dated May 10, 1999, Low Volume Announcement Letter</em></p><p><em>Dealer Announcement dated 12/17/98, Special Handling Procedure </em></p><p><em></em></p><p><em></em></p><p><em>OASIS:</em></p><p> <em>Yes</em></p><p> <em></em></p><p><em>OWNER LIST:</em></p><p> <em>Yes</em></p><p> <em></em></p><p><em>PARTS RETURN:</em></p><p> <em>No</em></p><p> <em></em></p><p><em>PROGRAM TERMS:</em></p><p> <em>This program will be in effect until September 30, 2002, regardless of mileage.</em></p><p> <em></em></p><p><em></em></p><p><em></em></p><p><em>AFFECTED VEHICLES</em></p><p><em></em></p><p><em>Certain 1999 and 2000 model year F150 Lightning vehicles built at the Ontario Truck Assembly Plant from the beginning of production for the 1999 model year through the end of production for the 2000 model year. </em></p><p><em></em></p><p><em>REASON FOR PROGRAM</em></p><p><em></em></p><p><em>In some of the affected vehicles, the supercharger intercooler may fracture and create an internal coolant leak. If this occurs the vehicle may experience loss of engine performance at full throttle. </em></p><p><em></em></p><p><em>SERVICE ACTION</em></p><p><em></em></p><p><em>Dealers must replace the supercharger's intercooler sub-assembly and top-off the intercooler coolant system on all affected vehicles. </em></p><p><em></em></p><p><em><strong><span style="color: Red">LOW VOLUME PROGRAM</span></strong></em></p><p><em><strong><span style="color: Red"></span></strong></em></p><p><em><strong><span style="color: Red">This recall is being processed as a Low Volume Program. This type of field action was announced in an All-Dealer letter dated May 10, 1999. </span></strong></em></p><p><em></em></p><p><em>Owners will be contacting the Low Volume Program Coordination Center to arrange for this service. We will advise you via CuDL (Customer Data Link) of the owners that choose your dealership to perform the service provided by this Low Volume program. The parts will be ordered for you by the Program Coordination Center. </em></p><p><em></em></p><p><em>SPECIAL HANDLING PROCEDURE</em></p><p><em></em></p><p><em>The Special Handling Procedure has been activated for all Lightning owners affected by this program. Please see dealer announcement dated 12/17/98, Special Handling Procedure. The special handling procedure provides additional allowance to enable dealers to offer Lightning owners convenient vehicle handling. </em></p><p></p><p></p><p></p><p>"<strong>For this program, the supercharger intercooler is serviced with the upper intake manifold as an assembly.</strong>" </p><p></p><p>Here is the part number for the kit: XL3Z-9424-AB</p></blockquote><p></p>
[QUOTE="RIDE THE, post: 5821211, member: 38846"] Took a little bit of digging but here is the Recall if you are interested. [I] -------------------------------------------------------------------------------- OWNER NOTIFICATION PROGRAM 01B81 Certain 1999 and 2000 Model Year F150 Lightning Vehicles - Intercooler Replacement -------------------------------------------------------------------------------- September 2001 TO: All Ford and Lincoln Mercury Dealers SUBJECT: Owner Notification Program 01B81 - Certain 1999 and 2000 Model Year F150 Lightning Vehicles - Intercooler Replacement RE: Dealer Announcement dated May 10, 1999, Low Volume Announcement Letter Dealer Announcement dated 12/17/98, Special Handling Procedure OASIS: Yes OWNER LIST: Yes PARTS RETURN: No PROGRAM TERMS: This program will be in effect until September 30, 2002, regardless of mileage. AFFECTED VEHICLES Certain 1999 and 2000 model year F150 Lightning vehicles built at the Ontario Truck Assembly Plant from the beginning of production for the 1999 model year through the end of production for the 2000 model year. REASON FOR PROGRAM In some of the affected vehicles, the supercharger intercooler may fracture and create an internal coolant leak. If this occurs the vehicle may experience loss of engine performance at full throttle. SERVICE ACTION Dealers must replace the supercharger's intercooler sub-assembly and top-off the intercooler coolant system on all affected vehicles. [B][COLOR="Red"]LOW VOLUME PROGRAM This recall is being processed as a Low Volume Program. This type of field action was announced in an All-Dealer letter dated May 10, 1999. [/COLOR][/B] Owners will be contacting the Low Volume Program Coordination Center to arrange for this service. We will advise you via CuDL (Customer Data Link) of the owners that choose your dealership to perform the service provided by this Low Volume program. The parts will be ordered for you by the Program Coordination Center. SPECIAL HANDLING PROCEDURE The Special Handling Procedure has been activated for all Lightning owners affected by this program. Please see dealer announcement dated 12/17/98, Special Handling Procedure. The special handling procedure provides additional allowance to enable dealers to offer Lightning owners convenient vehicle handling. [/I] "[B]For this program, the supercharger intercooler is serviced with the upper intake manifold as an assembly.[/B]" Here is the part number for the kit: XL3Z-9424-AB [/QUOTE]
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