Got new fuel pumps installed and...

Black02GT

*Not 2KBlackGT
Established Member
Joined
Dec 12, 2004
Messages
6,229
Location
NY
Still returnless, All I did was replace the stock pumps with 465s cause that’s what Lethal recommended. Before the stock pumps started going out on me the car ran perfect

This will answer your questions:
Fuel Pump Selection
Those pumps aren't meant to be speed varied like that for returnless. Think they may have been a miscommunication.
 

01yellercobra

Well-Known Member
Established Member
Joined
Oct 5, 2005
Messages
21,332
Location
Cali
At high rpm fast shifts, when in next gear and full throttle it cut out for a split second and recovered while foot on gas. Hooked up scanner and showed at WOT fuel pressure dropped well below 40. Conclusion was to replace fuel pumps. Replaced with 465s and under same conditions the car falls on its face for as long as foot is at full throttle. Only when you let off gas pedal does it recover
The diagnosis doesn't sound off. As long as everything else was checked first. The issue is the parts you were recommended. I don't blame Lethal (yet) as they can only go off what info they're given. But if you said the word "returnless" in any of your conversations they should've known not to go with the 465's.

Which brings up another point.... the fact that your tuner didn't think anything about dropping the pumps in and also saying you don't need a tune for them raises a couple of flags for me.
 

Molon Lave

Member
Established Member
Joined
Aug 18, 2012
Messages
114
Location
Pasco County, FL
The diagnosis doesn't sound off. As long as everything else was checked first. The issue is the parts you were recommended. I don't blame Lethal (yet) as they can only go off what info they're given. But if you said the word "returnless" in any of your conversations they should've known not to go with the 465's.

Which brings up another point.... the fact that your tuner didn't think anything about dropping the pumps in and also saying you don't need a tune for them raises a couple of flags for me.
Messaged back and forth with lethal Blake, guess he reviewed the recorded audio when I called them. Rep assumed that because I mentioned I have lethal’s fuel hat that I was running return style which I’m not. So he recommended the 465s. Point is you can run a fuel hat return or returnless. I feel that since I called them for advice and guidance to choose the right pumps the rep could have been more thorough and helpful in asking me more detailed questions. All they asked was how much HP I’m making. On lethals website the 465s don’t give any description or info stating that they are for return style applications. Details matter. Blake suggested 2 pumps that would have worked for my set up. That’s the info I was looking for from the beginning when I called them. I don’t feel I’m 100% responsible for this screw up, sucks to be me I guess. Lethal’s rating dropped a few notches in my book.
 

Black02GT

*Not 2KBlackGT
Established Member
Joined
Dec 12, 2004
Messages
6,229
Location
NY
I wonder if these 465s will work right even after a custom tune while staying returnless??

Not according to that chart. If you notice at the bottom the only two pumps that they recommend for returnless are also the only two without check valves. The rest are not meant to be modulated the same way. Returnless pumps need to be able to change pressure and change rate fast. Which is why a retune for larger pumps is recommended. There is a tricky back end on returnless pumps called PID controllers. It controls the rate of response and really crude "learning". My guess from switching stock to that is its demanding waaaay to much proportional demand and either the ECU has no chance and/or the pumps don't have the ability to catch the bounce.

Long short that type of pump doesn't usually agree with that type of closed loop feedback control. They like constant rate or linear ramp with a mechanical pressure control.

That hat can be used for a couple different purposes but my guess your parts supplier, like many in here, my self included thought you were on a return style. Not many upgrade hats to stay returnless anymore.

Don't think 465 work returnless and mega overkill for you. I make 700+ on e85 with 2 of those but return. Not exactly stock replacements.
 
Last edited:

Dusten

Well-Known Member
Established Member
Joined
Jan 20, 2006
Messages
14,933
Location
Conway, Wa
Not according to that chart. If you notice at the bottom the only two pumps that they recommend for returnless are also the only two without check valves. The rest are not meant to be modulated the same way. Returnless pumps need to be able to change pressure and change rate fast. Which is why a retune for larger pumps is recommended. There is a tricky back end on returnless pumps called PID controllers. It controls the rate of response and really crude "learning". My guess from switching stock to that is its demanding waaaay to much proportional demand and either the ECU has no chance and/or the pumps don't have the ability to catch the bounce.

Long short that type of pump doesn't usually agree with that type of closed loop feedback control. They like constant rate or linear ramp with a mechanical pressure control.

That hat can be used for a couple different purposes but my guess your parts supplier, like many in here, my self included thought you were on a return style. Not many upgrade hats to stay returnless anymore.

Don't think 465 work returnless and mega overkill for you. I make 700+ on e85 with 2 of those but return. Not exactly stock replacements.
For comparison I make 700+ on 340s just to show how big a 465 is
 

Shadow Grey 03

Well-Known Member
Established Member
Joined
Nov 24, 2007
Messages
7,043
Location
Hilliard, Ohio
Yeah, you definitely found out correctly. The 465s are meant for the return style setup. I would be getting different pumps or converting to return if you are keeping the 465s. Sucks, but atleast you didnt find out by popping a motor.....
 

Fdawg97lx

Well-Known Member
Established Member
Joined
Nov 3, 2004
Messages
1,733
Location
Medford, MA
Messaged back and forth with lethal Blake, guess he reviewed the recorded audio when I called them. Rep assumed that because I mentioned I have lethal’s fuel hat that I was running return style which I’m not. So he recommended the 465s. Point is you can run a fuel hat return or returnless. I feel that since I called them for advice and guidance to choose the right pumps the rep could have been more thorough and helpful in asking me more detailed questions. All they asked was how much HP I’m making. On lethals website the 465s don’t give any description or info stating that they are for return style applications. Details matter. Blake suggested 2 pumps that would have worked for my set up. That’s the info I was looking for from the beginning when I called them. I don’t feel I’m 100% responsible for this screw up, sucks to be me I guess. Lethal’s rating dropped a few notches in my book.

Just curious, what resolution did Lethal offer considering this is partially on them?
 

Molon Lave

Member
Established Member
Joined
Aug 18, 2012
Messages
114
Location
Pasco County, FL
Yeah, you definitely found out correctly. The 465s are meant for the return style setup. I would be getting different pumps or converting to return if you are keeping the 465s. Sucks, but atleast you didnt find out by popping a motor.....
Yeah, you definitely found out correctly. The 465s are meant for the return style setup. I would be getting different pumps or converting to return if you are keeping the 465s. Sucks, but atleast you didnt find out by popping a motor.....
I’m probably going to go return style depending on overall costs and making it worth my while paying labor to drop the tank again. I was told by lethal rep that the 465s would fit right into their fuel hat but the connectors weren’t compatible. Not entirely sure if that’s what they meant but it is what it is.
 

Molon Lave

Member
Established Member
Joined
Aug 18, 2012
Messages
114
Location
Pasco County, FL
Just curious, what resolution did Lethal offer considering this is partially on them?
Still in the works, looking to see what kind of budget package that Blake can piece together for return style and hopefully get a discount since I feel they’re partially responsible for the mix up and the extra labor I would have to pay. Don’t think I can return the 465s since my mechanic had to change connectors on them.
 

03cobra#2

Hobbyist Of Many Hobbies
Established Member
Joined
Feb 9, 2007
Messages
1,541
Location
Cleveland, Ohio
The cheapest route will be to use the current line as a return and run a new feed line. You should be able to use your current fuel rails as well....and of course a retune. Shouldn't actually be that terrible cost wise.

Keep in mind it may be best to just do both new lines and rails. That way your set if you decide to ever go E85.
 

Users who are viewing this thread



Top