I am trying to finalize my plan for my upcoming five lug conversion and brake upgrade. Please let me know if you see anything I missed or if you have any other feedback.
Thanks,
Dan
Project objective: Convert to 5 Lug setup with 2003 Cobra brakes front and back and 10th Anniversary rims with 275/40/17 Kumho Ecsta XS tires.
Plan overview: 94-95 Spindles up front with SN95 rear axles. Complete 94-04 Cobra brakes all around. 9” 26mm offset 6.12 BS 5-lug 17” OEM rims.
Specifics of the plan:
94-95 spindles up front with new hubs. If using 9” 24mm offset 5.95 BS rims up front all would be good as is (see relevant info from Matt's brake page below). However, since I will be using 26mm offset 6.12 BS rims a spacer will be appropriate to keep it from rubbing on the inside since it would otherwise be 0.17 inches more inboard 6.12”-5.95”=0.17”). Given some have experienced inside rub even with the 5.95 BS it makes sense to go with 0.25” (1/4”) spacers versus the 0.125” (1/8”) spacers. Longer lugs will be used if needed to ensure 6 turns of lug nuts. Fenders will be rolled for maximum clearance and rack limiters will be installed to prevent rub. SN95 X-2 ball joints will be used to provide correct geometry for stock fox control arms with the SN95 spindles. Special camber bolts will be installed to provide enough adjustment for desired negative camber settings (MM 3-Bolt caster camber plates are already installed).
2003 Cobra brakes will be installed all around. The kit comes with brackets, disk plates, SN95 lines, calibers, pads, and rotors. A brake line adapter from MM will be needed to allow connection to existing lines on car. Will stick with the 93 Cobra master cylinder and lines. Others have upgraded to this setup on other foxes when upgrading to these brakes with good success and nice peddle feel. In necessary a booster will be added, In back, will go with SN95 axles. These axles are recommended (see info below) when using the 36mm offset 6.42 BS 9” rim. Since I will be using 26mm offset 6.12 BS rims these are expected to be outboard an additional 0.3 inches which should be a non-factor. Some have experience rub on the inside with the standard choices so being out a little should be fine. A panhard bar is installed as are adjustable lower control arms to help in tweaking placement as necessary to minimize possible rub and the fenders will be rolled.
Relevant Excerpts from Matt’s Brake Pages:
Up Front:
If you are going 9" wide wheels, then you will need to run the 94-95 spindles. You will need to run the 24mm offset and 5.95" BS for the 9" wide wheels. Expect the wheel to rub on the back of the A arm on the jacking pad. You can alleviate this by grinding the jacking pad off and/or using the Ford rack limiters.
Out Back:
Out back the wheel selection is up to the axle length that you use. If you keep the stock track, you can run the same wheels front and rear when you run a 9" wide wheel like the R58 Cobra R rims. If you use the SN95 axles (1994-1998 Mustang) they are 3/4" wider per side than the stockers. Now if you are going to use 9" wide wheels on the Sn95 axles, then you need a special offset wheel out back like the M179 Cobra R wheel that uses a 36mm offset and 6.42" BS. This will stick the wheel back in so it clears the fender opening on the body. With the longer axles out back, you will have to use 2 different wheels to run 9" wide rims, thus the stock rear track is preferred here.
79-93 5 Lug Info (Matt's) Wheel Fitment Info (Matt's)
Shopping List:
Ford Racing Black Cobra Brake Upgrade Kit (Front and Rear)
MM Brake fitting adapter, 1994-04 Mustang brakes on FOX
94-95 Spindles
Steering Rack Limiters N804842-S
Ball Joints for SN95 Front on Fox
Front Hubs
Camber Bolts from Napa to allow for additional 2 deg of neg camber.
Front 1/4” Spacers
Longer Front Studs (If needed)
SN95 Axles
10th Anniversary rims
275/40/17 Kumho Ecsta XS
Plan to get wheels and tires (w/lug nuts included) mounted from Tire Rack.
Thanks,
Dan
Project objective: Convert to 5 Lug setup with 2003 Cobra brakes front and back and 10th Anniversary rims with 275/40/17 Kumho Ecsta XS tires.
Plan overview: 94-95 Spindles up front with SN95 rear axles. Complete 94-04 Cobra brakes all around. 9” 26mm offset 6.12 BS 5-lug 17” OEM rims.
Specifics of the plan:
94-95 spindles up front with new hubs. If using 9” 24mm offset 5.95 BS rims up front all would be good as is (see relevant info from Matt's brake page below). However, since I will be using 26mm offset 6.12 BS rims a spacer will be appropriate to keep it from rubbing on the inside since it would otherwise be 0.17 inches more inboard 6.12”-5.95”=0.17”). Given some have experienced inside rub even with the 5.95 BS it makes sense to go with 0.25” (1/4”) spacers versus the 0.125” (1/8”) spacers. Longer lugs will be used if needed to ensure 6 turns of lug nuts. Fenders will be rolled for maximum clearance and rack limiters will be installed to prevent rub. SN95 X-2 ball joints will be used to provide correct geometry for stock fox control arms with the SN95 spindles. Special camber bolts will be installed to provide enough adjustment for desired negative camber settings (MM 3-Bolt caster camber plates are already installed).
2003 Cobra brakes will be installed all around. The kit comes with brackets, disk plates, SN95 lines, calibers, pads, and rotors. A brake line adapter from MM will be needed to allow connection to existing lines on car. Will stick with the 93 Cobra master cylinder and lines. Others have upgraded to this setup on other foxes when upgrading to these brakes with good success and nice peddle feel. In necessary a booster will be added, In back, will go with SN95 axles. These axles are recommended (see info below) when using the 36mm offset 6.42 BS 9” rim. Since I will be using 26mm offset 6.12 BS rims these are expected to be outboard an additional 0.3 inches which should be a non-factor. Some have experience rub on the inside with the standard choices so being out a little should be fine. A panhard bar is installed as are adjustable lower control arms to help in tweaking placement as necessary to minimize possible rub and the fenders will be rolled.
Relevant Excerpts from Matt’s Brake Pages:
Up Front:
If you are going 9" wide wheels, then you will need to run the 94-95 spindles. You will need to run the 24mm offset and 5.95" BS for the 9" wide wheels. Expect the wheel to rub on the back of the A arm on the jacking pad. You can alleviate this by grinding the jacking pad off and/or using the Ford rack limiters.
Out Back:
Out back the wheel selection is up to the axle length that you use. If you keep the stock track, you can run the same wheels front and rear when you run a 9" wide wheel like the R58 Cobra R rims. If you use the SN95 axles (1994-1998 Mustang) they are 3/4" wider per side than the stockers. Now if you are going to use 9" wide wheels on the Sn95 axles, then you need a special offset wheel out back like the M179 Cobra R wheel that uses a 36mm offset and 6.42" BS. This will stick the wheel back in so it clears the fender opening on the body. With the longer axles out back, you will have to use 2 different wheels to run 9" wide rims, thus the stock rear track is preferred here.
79-93 5 Lug Info (Matt's) Wheel Fitment Info (Matt's)
Shopping List:
Ford Racing Black Cobra Brake Upgrade Kit (Front and Rear)
MM Brake fitting adapter, 1994-04 Mustang brakes on FOX
94-95 Spindles
Steering Rack Limiters N804842-S
Ball Joints for SN95 Front on Fox
Front Hubs
Camber Bolts from Napa to allow for additional 2 deg of neg camber.
Front 1/4” Spacers
Longer Front Studs (If needed)
SN95 Axles
10th Anniversary rims
275/40/17 Kumho Ecsta XS
Plan to get wheels and tires (w/lug nuts included) mounted from Tire Rack.
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