New TSB concerning aftermarket tuning and modifications

JaysonMFK

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Sorry if my ignorance shines through here; but has there been any metallurgical testing of the pistons for impurities that may be to blame here?
 

DEADLY FORCE

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Odd question, could one install a high performance forged piston in the #8 cylinder only and solve this problem before any issues ever occur? It would be like removing the achilles heal for this engine. I think most would say if you pulled the motor and went into it, you might as well replace everything with stronger parts. Also, if its just the #8 piston, do all the pistons need to be replaced, or just the #8 if your #8 piston is damaged? I'm guessing it all depends on how bad the cylinder bore is damaged. I'm just seeing if this could be a cheaper option, or if people have already done this. To me it makes since to only fix what's broken if their warranty is voided and are short on funds.
 

SVTStampede

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Odd question, could one install a high performance forged piston in the #8 cylinder only and solve this problem before any issues ever occur? It would be like removing the achilles heal for this engine. I think most would say if you pulled the motor and went into it, you might as well replace everything with stronger parts. Also, if its just the #8 piston, do all the pistons need to be replaced, or just the #8 if your #8 piston is damaged? I'm guessing it all depends on how bad the cylinder bore is damaged. I'm just seeing if this could be a cheaper option, or if people have already done this. To me it makes since to only fix what's broken if their warranty is voided and are short on funds.

No, the balance would be fudged.

And if it's detonating due to running hotter and/or not being as sensitive to the knock sensor, changing pistons won't change that. Forged pistons can die to detonation too.

IF it is the tune as people speculate(due to lack of non tuned and FI cars losing #8), then the cheapest fix would be a better tune+stock piston.

Unfortunately there is a significant chance the piston will damage the cylinder wall anyway. So piston selection would not be the only problem.
 
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Ray Lucca

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Man this is Deja Vu, coming over from the Terminator, lots of # 8's went bad. Bad Coolant flow in the head, Bad tunes, too much Boost and Boosting in 5th and 6th gear etc. I bought a New Ford Re-man Motor, new Clutch and all the other add-ons. I broke it in easy and blew a Piston at 1500 miles in # 3. Ford sweated me but did the right thing and replaced everything, Parts, Labor, Fluids and Tax. {Thanx very much to the folks who told me exactly what to do, and when to do it before I brought the car in to Ford}.
I now know exactly what they are looking for, although the Copperhead is a much more complex PCM. As I see it we have 3 choices:
1. Stay Stock with at most an Axleback or Catback, and a drop-in Filter. Warranty will be intact
2. Go with the FRPP Tune, drop-in and Axleback when new or within 30 days of new, to keep the warranty, and STOP Modding....
3. Do the Cai, Tuner/Tune/Exhaust/ Blower/ TB/ Headers etc. Mods and take your chances with the warranty. I would suggest really reading and understanding the TSB. Ford will fight the warranty claim if there is even a hint of a Mod. that could effect the problem presented. I have talked to enough Service Mgr's, Service Techs and District and Regional Service Mgr's to know, Ford does not want to pay. My 2 cents.
 
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Skeltor

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Melting pistons? Blowtorch to them? You are an idiot. Weve STILL only seen two pistons pictures and neither was melted. Both where cracked ring lands with no sign of melting. And yes, there is a HUGE difference in what causes those two completely different things. And NO ONE still has stepped up with a stock car with a popped number 8. None. No threads anywhere on any site anywhere. Please stop spreading rumors that, as of this time, simply aren't true. I've been actively searching for a stock car with a popped #8 and cannot substantiate that.

I've seen it first hand. There will be more. Time will show who the idiot is. I'm not talking about the tsb pics either. I'm sure you will here about it a lot more in the near future.
 

cmsnake

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IMO there too many tuners who make a living on this stuff. They will get it fixed. Its a learning curve.
 

Skeltor

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drain the battery or pull it for a day and it will clear the cache on the pcm... **** you ford, modded or not if you want to scan my car even for a suspension issue ill say this be ready for a hit on your head... dont expect to make it home, might as well as let someone drop a lift on them cuz ill crack someones skull open

P1000 will be a dead giveaway that your trying to hide something. It's part of the flow chart in the TSB. I expect Ford to be involved with most all of these concerns. Mode 9 results and P1000 will make them get out the microscope.
 

slagburn

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I'm going to suck it up and do a forged bottom end. Under 2K on sale. Should we have to? No.. Will it be worth it in the long run? Hell yes!

Anybody else find it funny that one of the pics of 'heavy knock' in the TSB was the exact type of picture floating around all the Mustang sites, a chunk of ring land missing?
 

shadowstang03gt

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Thank all the jerk off's for blowing this up all over the net. Mail order tunes, which i dont know why u wouldnt double check on a dyno, people who dont have a clue how an engine runs, putting in cheap ass 93 oct from bj's, over reving the motor.
 

shadowstang03gt

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Agreed I am tired of hearing this $hit with no proof to back it up.

Thank you. Just like that *** who posted on every forum from vw to honda about ford not fixing his trans. Then i came to find out he had made multiple screen names to act like more people had the issue. And kept reposting. That Jmartro beat off.

Its the internet. I could post anything and all these no nothing tools will believe it for fact. Then it goes from one person to 50 just by people exaggerating the story.
 

Trbo6gn1

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Can we get an ABC news investigation??? Maybe involve the federal authorities??? Christ i think svtperformance should start selling tampons in their online store. I've never heard so much bitching and whining in my life.
 

20zx6r07

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I could understand Ford voiding warranties if everyone had a big whipple and was spraying 200 off the line, but if this car won't handle 40+/- extra hp with an o/r H and Cai, then Henry needs to be dug up and kicked in the balls!
 

shadowstang03gt

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Can we get an ABC news investigation??? Maybe involve the federal authorities??? Christ i think svtperformance should start selling tampons in their online store. I've never heard so much bitching and whining in my life.

winner! i wish i could shake your hand. Your a 100% right. The people getting these cars play xbox. So they think u can modd a car and it never blows up.
 
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shadowstang03gt

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I could understand Ford voiding warranties if everyone had a big whipple and was spraying 200 off the line, but if this car won't handle 40+/- extra hp with an o/r H and Cai, then Henry needs to be dug up and kicked in the balls!

this has been the same rule since henry ford knuckle head. U think Gm or dodge would replace a motor if someone tuned it and caused a failure. U change the engine management parameters that ford spent years and millions fine tuning your taking a chance. The car can handle it, if tuned right. dont be so dumb.
 
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shadowstang03gt

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If Ford made a TSB about this you can bet the issue is more serious than you think.

were u born yesterday? so in 1990 if u tuned the car or did a modd to cause a failure ford would pay for it no questions asked?

Are this many people really that dumb? i have worked at a dealer since 1997. nothing has changed. They had to reissue it as a TSB do to lack of common sense.
 

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