Try the old tune?
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I had Greg upload a couple tunes and they didn't help. But that was one of my first thoughts.
Try the old tune?
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I'm really surprised Greg couldn't figure it out.
Since your not getting spark does the coils have 12V?
Check the black coil wires for continuity from the ecu connector to the coil connector.
It's very unlikely that all the coil drivers went out at the same time.
You checked the crank sensor but how did you check it? With another known good part? You need check the crank sensor wiring for continuity also.
Check the clutch switch to see if it's getting power when the clutch is pressed.
Unless you fried something in the computer, or have a short in a wire
Might want to have Greg swap the computer for another to rule out frying something in the computer. My last '03 had a bad computer and it would run one day and not the other. We swapped in a spare computer my local shop had and realized that was the issue.
Todd
this..
you really need to look over the engine harness real good..
a multi meter is needed for this,,not looking with eye..
something says you damaged the wires for crankshaft sensor signal for pcm to start coils
as long as the intake was all that was really touched..
the other would be if front cover was off..the trigger ring might be missing,,,it should have been checked already by looking into hole of crank sensor with light,it could break on its own
I didn't think the engine would even turn over if the clutch was not pressed in (It would cause the car to actually lunge forward if it was left in gear). I'm sure you checked this - but maybe the PATS are the issue in some way?
Nevermind - I see you Turned PATS off.
I would also check the clutch switch and the harness. It has to be something that was just overlooked.
That sucks Jason.
-Paul
You didnt happen to turn over the motor when the blower was off or spin the motor the wrong direction when changing the lower? I was thinking maybe you jumped a tooth on chain and the cam timing is off.
Just shooting in the dark.
-Paul
As soon as I saw this thread title I thought of Star Wars.
Would a bad FRPS not let spark go through? Seems like you went through everything else
Iv'e heard of bad FRPS's creating different symptoms but have yet to see a fail to attempt to crank and replacing a FRPS fixed it......
There has to be a bad wire, module and or sensor here.... Chasing electrical gremlins suck and really the only way to correct the problem is a manual and a multimeter
front cover
cover behind pulleys on engine..
covers the timing chains...
if cover was removed the last piece to go on before cover is the trigger wheel for crankshaft position sensor...
it is a thin metal wheel that has teeth that pass across crank sensor and causes a signal.
this signal goes to pcm to start firing of coils...
these wires run through engine harness..which is the only tie i see with your work causing a wire issue..
there are some threads on other issues ,,like coil catches fire after working on engine..problem found in harness on firewall where the big bend is..was caused by bumping into it ,,pinching,pulling ,,dropped wrench..wrench hitting when trying to break a tight nut/bolt..that first bang that your finger would get cut...
did you download manual to follow for wiring..
you can google how to test ford 4.6/5.4 electrical sensors with multimeter..it will have step by step color pics of how to do this,,very easy for a first timer..
you can make it easy by using the big connector with the 10mm bolt in it..
sensor can be test by hand..even the signal can be faked with a wave of a metal tool.vs cranking engine.
i had issues after head change with cam position sensor wiring..streched the wire enough to get po340...found problem within mins after following tests step by step on sensor..with cheap auto parts store multimeter...
reguardless if your a trained pro or not,,something like this can happen to anyone..
9 out of 10 its the last thing we did..you did acouple of things already as to parts swapping...
its so hard to say what to look for..now other than you need to test and show results ..
Really appreciate the input. I have a multimeter but still need to download a manual. Anyone have one they could email to me?